The typical CNC machine shop, when faced with the need to increase capacity, immediately expands physically with more machinery and extra floor space. However, these same shops could have accommodated more work by optimizing their existing space and improving efficiency through several strategic approaches.
Space Optimization Strategy
Ben Machine has configured its operations to run 70 machine tools within less than 50,000 square feet of space. This efficient use of floor area stands out in an industry where similar setups often require more than twice that amount.
Much of the credit for the efficient use of space goes to the lean principles we employ, which lead to space optimization by systematically eliminating waste, streamlining workflows, and organizing the workspace for maximum efficiency.
Lean Manufacturing Principles in Action
Ben Machine uses the 5S methodology to help improve efficiency, avoid wastage, reduce delays, and remain competitive. Here is 5S in action:
- Sort: Removing unnecessary items from the shop floor and retaining only the essential tools and materials frees up valuable space and reduces clutter, making it easier to move and work efficiently.
- Straighten/Set In Order: Assigning a designated place for every tool and material minimizes time spent searching for items, ensuring quick access and reducing wasted space and motion.
- Shine: Maintain cleanliness with regular cleaning and maintenance, improving safety and keeping the workspace organized and free from obstructions.
- Standardize and Sustain: Developing and maintaining consistent procedures for organization and cleanliness ensures that space optimization is ongoing and not a one-time effort.
Specific Space-Saving Techniques
Although Ben Machine uses various space-optimizing techniques throughout the organization, here is a small sampling of some of the actions we’ve taken:
- Vertical handling carts to save horizontal floor space
- Machines are arranged in straight rows instead of traditional cells
- No clutter or unnecessary shelving
- Efficient tool storage and workflow design
Do these space-maximizing strategies work? Thanks to these efforts, the company recently added a huge high-speed, horizontal 5-axis machine that increases production capacity and efficiency–without adding floor space!
Capacity Growth and Competitive Advantage
Growing from 25 to 70 machines in just over a decade–all within the same space–has given Ben Machine a competitive advantage. Placing machines and workstations for similar tasks near each other, and organizing them to reduce unnecessary movement, helps streamline workflow and cut down on time spent moving between operations.
These methods ensure parts follow a linear, repeatable path through the shop, reducing inefficiencies, allowing faster turnaround, and enabling more flexibility and higher throughput without sacrificing quality.
Wrapping Up
Ben Machine is continuously seeking to improve quality, time, and costs. Our commitment to ongoing improvement and innovation has allowed us to expand our expertise in high-precision, tight-tolerance manufacturing, including complex assemblies, investment castings, dip-brazed enclosures, and composite components.
Manufacturers looking for a CNC machining partner that prioritizes precision, efficiency, and smart growth should look no further than Ben Machine. We are a fully integrated solutions provider, offering a comprehensive suite of services, including quality CNC milling and turning, sheet metal fabrication, welding, assembly, finishing, and quality control.
Contact us today for inquiries or consultations.
